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Author Topic: AL54b (lathe) project from New Zealand  (Read 517955 times)

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Re: AL54b (lathe) project from New Zealand
« Reply #130 on: December 11, 2010, 09:09:59 AM »
Nice fab work as always.

JH
Re: AL54b (lathe) project from New Zealand
« Reply #131 on: December 14, 2010, 12:22:01 AM »
My ball screws turned up :) the short one 350mm is only 15.2mm not the described 16mm so the nut that i ground for the x slide don't fit :(

Nothing quite like waiting 4 weeks for a part that don't fit.

Ive had a hard couple of days at work so haven't had time to work on the lathe, hoping to get more time on Thursday.
Re: AL54b (lathe) project from New Zealand
« Reply #132 on: December 14, 2010, 01:41:58 AM »
That's bad news, maybe a smaller nut will fit better in the confined space you're working with.
Phil
Re: AL54b (lathe) project from New Zealand
« Reply #133 on: December 14, 2010, 06:38:57 AM »
I got my Nine9 Engraving tool in the mail about a week back, my mill has been out of auction so i havnt had the change to have a play.

Here is the tool:



My first time engraving so ran it real slow and easy:

F100 X&Y F50 Z



got sick of waiting for it, F200 X&Y F100 Z



lessons learned:
Work must be perfectly flat, not easy on super thin material, any lifting causes the cutter to got a little to deep and the lines get thick fast.
Must use lube! i just gave this a blast with CRC it really helped.

Problems:
The carbide has chipped (red arrows) ( :( $50US per insert) and i don't know why, there are wear marks on the shaft (white) and i dont know why. i watched the entire job and the shaft and cutter never cam in contact with anything, its got me puzzled.









Re: AL54b (lathe) project from New Zealand
« Reply #134 on: December 14, 2010, 06:22:10 PM »
Double sided tape works well to keep it flat.
Phil

Offline Hood

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Re: AL54b (lathe) project from New Zealand
« Reply #135 on: December 15, 2010, 05:35:15 AM »
I have one of the nine9 engraving cutters, mine is the 45 degree one, yours looks like the 60.
I havent had any problems with it chipping up the side like yours so not sure whats happening there, presume you are spinning it fast enough for the feed?
Hood
Re: AL54b (lathe) project from New Zealand
« Reply #136 on: December 15, 2010, 02:28:40 PM »
4000RPM is max for my machine, according to the documentation 0.02-0.08 (mm/rev) is does suggest a S speed of between 5000-20000 RPM, what do you run yours at?

Offline Hood

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  •  25,835 25,835
  • Carnoustie, Scotland
Re: AL54b (lathe) project from New Zealand
« Reply #137 on: December 15, 2010, 02:40:17 PM »
My max spindle is 3800 and I think 200mm/min is what I usually run at, so just a bit over 0.05mm/rev

Hood
Re: AL54b (lathe) project from New Zealand
« Reply #138 on: December 16, 2010, 02:09:08 AM »
Got the draw fronts folded up today, isnt this project really starting to come along?
Why is the middle one missing, was just to tight, need to spend a bit more time making it fit.

Offline Dan13

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    • DY Engineering
Re: AL54b (lathe) project from New Zealand
« Reply #139 on: December 16, 2010, 03:16:59 AM »
Coming along nicely! Time to get it painted...

Dan