Thanks for the reply. Attached are screen shots for the roughing parameters and the tool input dialog. I was experimenting with a 45 degree angle left tool to see if the pathing would improve. There are no changes with 0 degrees and center tool.
The yellow pentagon is .0413 and the green one is .0313. I had assumed that I needed an offset so the tool would not be butted against the billet but making the offset zero shows there’s still space between the two.
I have gone through the manual several times (as well as the Mach Turn manual) and have absorbed most of it, except of course the part that would make the correct pathing. Clearance and tolerance are still a bit hazy. I find, oddly enough, that getting through a 2 axis manual is more difficult than getting my Tail mill up and running with Mach 3 Mill. I’ve cut a number of clock wheels out and need to produce identical parts on a lathe. I just finished retrofitting a manual Sherline lathe to CNC and it appears to be working.
What did you do to produce the pathing shown in the hcir.jpg? It looks like you have a large number of passes, both for rough and finishing.
I need a sharp corner on the left side of the collet as that is where the clock wheel fits. In fact, the ½ in. part should be undercut slightly. How is this done with the typical diamond insert tools? A friend who runs a CNC machine shop suggested a parting tool from the rear toolpost would do the trick but that’s too advanced for me as yet.