couple other things:
I'm thinking that the squeeking is because they ways were just done? I can get a little noise WAY at the top of z even going slow..again more on the downstroke.
I didn't mention that the belt covers are now off and there's a noticible ticking az z moves. again can't pinpoint exactly.
Anyhow...I just grabbed that belt and "manually" turned the z a bunch of times....and although my motors are now "untuned" z appears to be working MUCH better. This mill has NO manual controls. I imagine moving the motor by hand wouldn't hurt it as some cnc mills do have manualy controls.
Well, I fell a bit better now (at least enough to sleep), but not knowing why it was doing that is a little scarry.